نوع مقاله : مقاله کامل پژوهشی

نویسندگان

1 مجتمع مواد و فناوری های ساخت، دانشگاه صنعتی مالک اشتر، تهران، ایران

2 باشگاه پژوهشگران جوان و نخبگان، واحد دزفول، دانشگاه آزاد اسلامی، دزفول، ایران

چکیده

در این پژوهش، اثر افزودن ایتریا‎ و بنزوتریازول بر‎ رفتار خوردگی و فعال‌سازی سازوکار خودترمیم‌شوندگی در ‏پوشش‌های‎ ‎نانوساختار ‏پایه ‏‏آلومینا‏ ‏مورد بررسی قرار گرفت. پوشش‌های پایه سرامیکی تک‌جزئی آلومینا، دو‌جزئی آلومینا- ایتریا و سه‌‏جزئی آلومینا- ایتریا- بنزوتریازول جهت بهبود رفتار خوردگی فولاد ‏St52‎‏ توسط فرایند سل- ژل برروی ‏سطح فولاد ‏St52‎‏ لایه‌نشانی شدند. سپس ‎آنالیز فازی، مورفولوژی و توپوگرافی این پوشش‌ها به‌ترتیب توسط ‏GIXRD،FE-SEM ‎‏ و ‎ AFMارزیابی شده است. هم‌چنین به منظور بررسی توزیع عناصر در پوشش‌های ‏لایه‌نشانی شده از آنالیز ‏EDS‏ استفاده گردید. ‎در نهایت، رفتار خوردگی پوشش‌های لایه‌نشانی شده و زیرلایه مورد ‏بررسی‎، در زمان‌های غوطه‌وری 1، 48 و 96 ساعت در محلول ‏‎3.5wt.%NaCl‏ توسط آزمون‌های طیف‌‏سنجی امپدانس الکتروشیمیایی و پلاریزاسیون پتانسیودینامیک مورد بررسی قرار گرفت. نتایج ‏GIXRD‏ ‏بیانگر آمورف بودن پوشش‌ها و عدم تشکیل ساختار بلوری بود. مشاهدات‎ ‏FE-SEM‏ و ‏AFM‏ نشان‌دهنده ‏بدون نقص بودن پوشش‌های دو‌جزئی آلومینا- ایتریا و سه‌جزئی آلومینا- ایتریا- بنزوتریازول در مقایسه با ‏پوشش تک‌جزئی آلومینا بود.

کلیدواژه‌ها

عنوان مقاله [English]

Review of the Effect of Presence of Yttria and Benzotriazole Inhibitor Factor on Electrochemical Properties and Activation of Self-Healing Mechanism in Alumina-Based Coatings

نویسندگان [English]

  • Saeid Mersagh Dezfuli 1
  • Masoud Sabzi 2

1 Metallurgy Engineering, Metallic Materials Research Center, Malek Ashtar University of Technology (MUT), Tehran, Iran

2 Young Researchers and Elite Club, Dezful Branch, Islamic Azad University, Dezful, Iran

چکیده [English]

In this study, the effect of yttria and benzotriazole doping on corrosion behavior and activation of self-healing mechanism in Alumina-based nanostructured coatings was investigated. Single-component Alumina, double-component Alumina-Ytteria, and triple-component Alumina-Ytteria-benzotriazole ceramic-based coatings have been ‎layer-deposited over St52 steel surface by the sol-gel process in order to improve the abrasion and corrosion behaviour of this steel. Afterwards, phase analysis, morphology, and topography of these coatings have ‎been carried ‎out respectively by Grazing Incidence X-ray Diffraction (GIXRD), Field Emission Scanning ‎‎Electron Microscopy (FE-SEM), and Atomic Force Microscopy (AFM).‎ Moreover, in order to investigate ‎elemental distribution in layer-deposited coatings, Energy ‎Dispersive Spectroscopy (EDS) ‎was performed.‎ Also, the corrosion behaviour of under-investigation coatings ‎and substrate were studied using electrochemical impedance spectroscopy and potentiodynamic ‎polarization for 1, 48, and 96 hours of immersion in 3.5wt%NaCl solution. GIXRD results revealed the ‎amorphous nature of the coatings and the absence of formation of ‎crystalline structure. AFM and FE-SEM ‎observations revealed intactness of double-component Alumina-Ytteria and Alumina-Ytteria-benzotriazole ‎coatings in comparison with single component Aluminacoating.

کلیدواژه‌ها [English]

  • Alumina-based coatings
  • Yttria
  • Benzotriazole
  • Corrosion behavior
  • Self-healing mechanism
  • Sol-gel
  1. Sabzi, M., Balak, Z., “An investigation on the effects of interpass temperature on corrosion behavior of weld metal of Hadfield high carbon steel weld joint”, Journal of New Materials, 8 (2017) 147-160.
  2. Sabzi, M., Mersagh Dezfuli, S., “Drastic improvement in mechanical properties and weldability of 316L stainless steel weld joints by using electromagnetic vibration during GTAW process”, J of Manufacturing Processes, 33 (2018) 74-85.
  3. Sabzi, M., Kalantaripour, R., “Investigation of Joints Design Geometry Effects on the Microstructural Aspects and Corrosion Mechanism of Weld Metal in the Hadfield Steel Welding Joints”, Journal of Advanced Materials and Technologies,6 (2017), 71-80. 
  4. Sabzi, M., Ghadam Dezfuli, M.A., Najafi Birgani, E., “Evaluation the Role of Carbon in the Polarization Resistance of Silver Electrodes Used in the Silver Oxide-Zinc Cells”, Journal of Advanced Materials and Technologies, 5 (2016), 33-40.
  5. Teoman Özdal, Hamide Kavak, “Determination of crystallization threshold temperature for sol-gel spin coated Cu2ZnSnS4 thin films”, Ceramics International, 44 (2018) 18928-18934.
  6. V. Balaprakash, R. Rajkumar, S. Sudha, P. Gowrisankar, “Preparation and Characterization of Sol-gel Spin Coated Aluminum Doped Zinc Oxide (AZO) Nano Rods”, Materials Today: Proceedings, 5 (2018) 16152-16157.
  7.         Bjorn Van Belleghem, Sylvia Kessler, Philip Van den Heede, Kim Van Tittelboom, Nele De Belie, “Chloride induced reinforcement corrosion behavior in self-healing concrete with encapsulated polyurethane”, Cement and Concrete Research, 113 (2018) 130-139. 
  8. Seongpil An, Min Wook Lee, Alexander L. Yarin, Sam S. Yoon, “A review on corrosion-protective extrinsic self-healing: Comparison of microcapsule-based systems and those based on core-shell vascular networks”, Chemical Engineering Journal, 344 (2018) 206-220.
  9.         Puhup Puneet, Raman Vedarajan, Noriyoshi Matsumi, “Electrochemical evaluation of the rapid self-healing behavior of poly(borosiloxane) and its use for corrosion protection of metals”, Electrochemistry Communications, 93 (2018) 1-4.
  10.         Mersagh Dezfuli, S., Sabzi, M., “A study on the effect of presence of CeO2 and benzotriazole on activation of self‐healing mechanism in ZrO2 ceramic‐based coating”, International Journal of Applied Ceramic Technology, 15 (2018) 1248-1260.
  11.         Nicolò Riboni, Laura Magrini, Federica Bianchi, Maria Careri, Achille Cappiello, “Sol-gel coated ion sources for liquid chromatography-direct electron ionization mass spectrometry”, Analytica Chimica Acta, 978 (2017) 35-41.
  12. Dongfang Wu, Quan Kuang, Yanming Zhao, Shenghong Liu, Qinghua Fan, “Sol-gel synthesized carbon-coated vanadium borate as anode material for rechargeable Li and Na batteries”, Journal of Alloys and Compounds, 732 (2018) 506-510.
  13. Simo Olavi Pehkonen, Shaojun Yuan, “General Background of Sol-Gel Coatings for Corrosion Mitigation”, Interface Science and Technology, 23 (2019) 63-113.
  14.         Mersagh Dezfuli, S., Sabzi, M., “Effect of yttria and benzotriazole doping on wear/corrosion responses of alumina-based nanostructured films”, Ceramics International, 44 (2018) 20245-20258.
  15. T. T. Thai, M. -E. Druart, Y. Paint, A. T. Trinh, M. -G. Olivier, “Influence of the sol-gel mesoporosity on the corrosion protection given by an epoxy primer applied on aluminum alloy 2024 –T3”, Progress in Organic Coatings, 121 (2018) 53-63.
  16. Jingwei Hou, Guangxi Dong, Yun Ye, Vicki Chen, “Enzymatic degradation of bisphenol-A with immobilized laccase on TiO2 sol–gel coated PVDF membrane”, Journal of Membrane Science, 469 (2014) 19-30.
  17. Xiaobo Zhu, Shengguo Zhou, Qingqing Yan, Shuncai Wang, “Multi-walled carbon nanotubes enhanced superhydrophobic MWCNTs-Co/a-C:H carbon-based film for excellent self-cleaning and corrosion resistance”, Diamond and Related Materials, 86 (2018) 87-97.
  18. Shuo Cui, Shixiang Lu, Wenguo Xu, Baifeng An, Bei Wu, “Fabrication of robust gold superhydrophobic surface on iron substrate with properties of corrosion resistance, self-cleaning and mechanical durability”, Journal of Alloys and Compounds, 728 (2018) 271-281.
  19. Obeydavi, A., Dastafkan, K., Rahimi, M., Dezfouli, M.A.G., “Insights into post-annealing and silver doping effects on the internal microstructure of ZnO nanoparticles through X-ray diffraction probe”, Solid State Sciences, 69 (2018) 71-81.
  20. Whitaik David Lee, Rahul Gawri, Robert M. Pilliar, William L. Stanford, Rita A. Kandel, “Sol gel-derived hydroxyapatite films over porous calcium polyphosphate substrates for improved tissue engineering of osteochondral-like”, Acta Biomaterialia, 62 (2017) 352-361.
  21. B. V. Appa Rao, M. Narsihma Reddy, “Formation, characterization and corrosion protection efficiency of self-assembled 1-octadecyl-1H-imidazole films on copper for corrosion protection”, Arabian Journal of Chemistry, 10 (2017) 3270-s3283.
  22. Tianlin Wang, Xingming Zhao, Huazhe Yang, Yang Qi, “On the roles of HEC in Pechini sol-gel method: Enhancement of stability, wettability of the sol and surface roughness of Bi2212 film”, Ceramics International, 44 (2018) 12144-12148.
  23. Sabzi, M., Mersagh Dezfuli, S., Moeini Far, S., “Deposition of Ni-tungsten carbide nanocomposite coating by TIG‎ welding: Characterization and control of microstructure and wear/corrosion responses‎”, Ceramics International, (2018) 1-14. Available online 10 September 2018, https://doi.org/10.1016/j.ceramint.2018.09.073
  24. Sabzi, M., Moeini Far, Najafi Birgani, E., “Investigation on the Effects of Using Salt Water Bathroom Quenching on the Corrosion Behavior of Hadfield Manganese Steel”, Journal of New Materials, 6 (2016), 29-38.
  25. Sabzi, M., Mersagh Dezfuli, S., Mirsaeedghazi, S.M., “The effect of pulse-reverse electroplating bath temperature on the wear/corrosion response of Ni-Co/tungsten carbide nanocomposite coating during layer deposition”, Ceramics International, 44 (2018), 19492–19504.
  26. Sabzi, M., Mersagh Dezfuli, S., “Deposition of Al2O3 ceramic film on copper‐based heterostructured coatings by‎ aluminizing process: Study of the electrochemical responses and corrosion mechanism of‎ the coating‎”, International Journal of Applied Ceramic Technology, (2018) In Press, Accepted Manuscript, Available online 21 July 2018. https://doi.org/10.1111/ijac.13072
  27. Sabzi, M., Moeini Far, S., Mersagh Dezfuli, S., “Characterization of‎ bioactivity behavior and corrosion responses of hydroxyapatite-ZnO nanostructured coating deposited on‎ NiTi shape‎ memory alloy‎”, Ceramics International, (2018) In Press, Accepted Manuscript, Available online 18 August 2018. https://doi.org/10.1016/j.ceramint.2018.08.197
  28. Sabzi, M., Mersagh Dezfuli, S., “Post weld heat treatment of hypereutectoid hadfield steel: Characterization and control of microstructure, phase equilibrium, mechanical properties and fracture mode of welding”, Journal of Manufacturing Processes, 34 (2018) 313-328.
  29. Débora Abrantes Leal, Izabel Cristina Riegel-Vidotti, Mário Guerreiro Silva Ferreira, Cláudia Eliana Bruno Marino, “Smart coating based on double stimuli-responsive microcapsules containing linseed oil and benzotriazole for active corrosion protection”, Corrosion Science, 130 (2018) 56-63.
  30. Zhiqiang Shi, Yamei Xiao, Ri Qiu, Shuyan Niu, Peng Wang, “A facile and mild route for fabricating slippery liquid-infused porous surface (SLIPS) on CuZn with corrosion resistance and self-healing properties”, Surface and Coatings Technology, 330 (2017) 102-112.